Articles about BD90/05

A new 16.5m span, sustainable FRP footbridge with a design life of 120 years incorporating a bespoke balustrade of marine-grade polished steel and infill panels with a protective rust patina.

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Dates now available for CPD events in November, December 2023 and into early 2024
Email steven@lifespanstructures.com to arrange a suitable date & time

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Colinton Dell is a steep-sided gorge and wildlife refuge on the Water of Leith, just north of the old village of Colinton on the outskirts of Edinburgh.
Today walkways and a cycle path take visitors to the ruined Redhall Mill and past Kate's Mill, where paper for the Bank of Scotland's first banknotes is said to have been made.
As a result of a Lifespan e news letter campaign in the autumn of last year we received an enquiry from the Mott MacDonald team in Edinburgh.

After several on line meetings and an on site visit we developed a solution for the Client Edinburgh City Council and introduced CRL Scotland to the project team as a specialist contractor that was capable of delivering the project.

Following a tender process in early 2023 CRL Scotland were awarded the project valued at circa £250,000 as reported in March of this year

The objective of the project was to provide a replacement deck for the existing Colinton Dell Rustic Footbridge with a design life of 120 years. The existing timber deck on the footbridge was in very poor condition and a new Lifespan Structures (FRP) deck was designed, manufactured & installed by CRL Scotland as a replacement so that the bridge can be re-opened in July of this year

Due to the very challenging location of the site the CRL team came up with a carefully thought out plan as to how they would remove the old bridge and be able to safely install the new Lifespan FRP deck sections.

Additional challenges for the team included a high pressure gas main adjacent to the existing bridge, the steepness of the Dell either side of the bridge location and that everything had to come through the famous Colinton Dell Tunnel.

The new Lifespan Structures FRP deck was designed in house to conform with a specification provided by Mott MacDonald. The new deck of approximately 28m span was supplied in 5 sections of 5.7m long x 2.5m wide and 65mm thick that are mechanically fixed onto the existing longitudinal steel beams, that are in good condition. A new 1.5m high galvanised steel parapet was also be installed.

Watch the video here of the completed bridge
https://youtu.be/7F7L-bdyUPE

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Due to economic & climate considerations Clients demand ever more sustainable options when trying to repair or extend the life of their bridges rather than its complete replacement. Bridges often require repairs and eventually wholescale replacement of key structural elements during its service life & these can be very expensive and disruptive to the users of the bridge. Perhaps the most disruptive and costly is that of the deck replacement which could be steel, concrete or a timber deck for pedestrians, cyclists and vehicle trafficking.

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Almost 7 years ago one of our Local Authority Clients issued a tender for a project that required a new simply supported 8m single span bridge of 1m width with a standard anti climb parapet. A variety of typical bridge construction types were permitted including steel, timber and an alternative using Lifespan resin infused FRP composites. With input from the Client additional considerations were made as to the likely cost and regularity of maintenance works for each of the possible bridge types in order to ascertain a whole life cost for each of the options.

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Composite footbridge

Off site production allowed us to continue with this project during the lock down.  Once restrictions were eased the existing bridge was removed and the foundations upgraded by CRL working for Kent Highways, before the new bridge was installed in June. KCC Cabinet Member for Highways and Transport, and Member for Tonbridge, Michael Payne said:
“This work was carried out to provide a strengthened and refurbished bridge to ensure it continues to be safe river crossing for the public to use. “The original deck was made from railway rails with a type of expanded metal mesh reinforcement, but unfortunately it wasn’t able to handle the number of people using it.

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Design for FRP Bridges

The DMRB was updated by Highways England just before the lockdown started. We were probably all distracted from noticing this at the time. The technical changes were substantial, especially regarding FRP bridges but the structure of the suite of documents changed. A summary of these changes can be seen at (https://standardsforhighways.co.uk/dmrb/help#new-structure)
One key change for us is the replacement of BD90/05 with CD368. CD368 updates the approach to FRP bridges. The new approach is now quite closely aligned with current European guidance documents.

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The construction industry is committed to reducing the environmental impact of its activities. The Construction 2025 joint strategy from the UK Government and industry, working in partnership, sets a vision, which includes 50% lower emissions, 33% lower costs and 50% faster delivery. Using FRP composites in place of steel and concrete for bridge construction will deliver this vision now. The carbon and energy embodiment is significantly reduced at the construction stage and still further during the 100-year minimum service life.

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Easy Installation of FRP Footbridge

The existing skewed reinforced concrete footbridge had come to the end of it life, so an FRP Replacement was selected to provide reduced maintenance in the tree enclosed environment over the Gutter.  Following completion of new abutments and associated retaining walls, the lightweight, preformed, replacement allowed fast and simple installation on site using a lorry mounted crane, to both transport and lift the bridge into place.  The colour scheme was selected to match the clients requirements.

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